Understanding Life Cycle Assessment (LCA) in an Unconventional Way

You’re grabbing your morning coffee on a fine Sunday morning; the rich aroma hits you, and you pick up that disposable cup without thinking twice. It’s a part of your daily routine, as essential as brushing your teeth. You sip your coffee, casually head to your next meeting, and toss the cup in the trash without batting an eye. Job done, right?

But wait—what if I told you that this seemingly simple cup has been on a wild journey long before it landed in your hands? Yep, your coffee cup isn’t just a fleeting part of your day; it has a backstory that spans forests, factories, highways, and landfills (or recycling plants if it’s lucky). That cup has seen more than most of us do in a year!

Let’s rewind. The story of your humble cup begins in a forest. The wood used for the paper lining is harvested from trees, maybe from forests in northern Europe or North America. Those trees—let’s call them “nature’s superheroes”—are cut down, transported to a paper mill, and transformed into the raw material for our cup. This paper then gets a makeover at the factory, where it’s lined with polyethylene (a type of plastic) to make sure your coffee doesn’t seep out.

Now, this isn’t just a small operation. Energy, water, and raw materials are involved! Let’s say that this process isn’t exactly eco-friendly. Your cup has already racked up quite the environmental tab before it even smells like coffee.

Fast-forward to the production line. The cup, now sleek and ready for action, gets shipped across miles and miles of highway to a distribution centre, maybe even crossing continents. Finally, it lands at your local café, waiting for the hot coffee that will make it useful for the next 10 minutes of its life.

But here’s the kicker: when you finish your coffee and toss that cup away, its story doesn’t end. Oh no, it’s just starting its next chapter. Most of these cups aren’t recyclable due to their plastic lining, so off they go to the landfill, where they might sit for decades—outlasting even you. And if it's one of the lucky few that gets recycled, it’s torn apart and turned into something new, but not without consuming more energy.

Crazy, right? The life of that coffee cup is an environmental roller coaster. It’s not just your quick caffeine fix; it’s a whole ecosystem of energy, resources, and environmental impacts in one disposable cup.

So next time you sip your coffee, take a second to think about the unseen journey of that cup—and maybe bring a reusable one next time. Your coffee cup would thank you if it could!

The Life Cycle Detective: What is LCA, and Why Should We Care?

Now that we've traced the journey of your coffee cup, let's zoom out a bit. The wild ride that the disposable cup took before it landed in your hands? That’s exactly what Life Cycle Assessment (LCA) tracks—but across every single stage, from the cup’s “birth” to its final resting place (whether that’s a landfill or a recycling bin).

So, what exactly is LCA?

Think of it like this: LCA is the detective tool that sustainability experts use to trace the environmental "footprint" of a product. Instead of just focusing on one part of the process (like manufacturing or disposal), LCA looks at everything. We're talking raw materials, production, transportation, use, and disposal. Every step leaves a mark on the environment, and LCA’s job is to make those marks visible.

But why should this matter to you? Well, if we care about reducing our environmental impact (and avoiding coffee cups that secretly take decades to decompose), we need to understand where those impacts come from. That's where LCA comes in handy: it tells us where the biggest environmental footprints are hiding and what we can do about them.

The Four Key Stages of LCA: A Behind-the-Scenes Look

To make this clearer, let’s break down the main stages of a typical LCA. We can continue using the coffee cup as our hero to illustrate each stage.

The figure illustrates the life cycle of a coffee cup in four stages. Created by Vivien Kovacs.

 

  1. Raw Material Extraction: Where It All Begins

In the case of our coffee cup, this stage starts in the forest. The trees are chopped down and processed into paper. Here, LCA evaluates things like:

  • Deforestation impacts: Between 2004 and 2017, approximately 106 million acres of forest were lost in 24 deforestation fronts, an area roughly the size of California. Through LCA, we learn how many trees are used and what the effect is on biodiversity.  
  • Energy use: The production of paper and board is an energy-intensive process. With an energy use of 6.4 EJ in 2005, the pulp and paper industry were responsible for about 6 % of the world’s total industrial energy consumption. Through LCA, we also find how much energy is spent cutting down and processing these trees.  
  • Water use and pollution: Paper production is notoriously thirsty, and the chemicals used can cause pollution  

Fun Fact: Did you know that producing a paper cup requires about 42% more water than a plastic one? Even sustainable-seeming materials have hidden costs!

  1. Manufacturing: Turning Trees into Cups

After the trees are transformed into paper, the next step is manufacturing the coffee cup itself. This is where energy consumption can skyrocket. It’s also where the plastic lining is added, making the cup water-resistant but also complicating its recyclability. LCA evaluates:

  • The energy used to make the cup  
  • The waste generated during production (scraps of paper, chemicals used)  
  • The materials that are added, like the plastic lining.

Quick Thought: Imagine how many factories are churning out millions of cups every single day. Now multiply their resource use!

  1. Transportation: Shipping the Cup Across the Globe

Once the cup is made, it doesn’t just magically appear in your café. It travels—sometimes across continents—on trucks, ships, or planes. This stage is all about transportation emissions:

  • How far did the cup travel?
  • What type of transportation was used? Planes, trains, trucks? Fun Twist: Every extra mile your cup travels leaves a carbon footprint, whether it's by ship or truck, meaning your coffee cup could have travelled farther than you ever will!

  1. End of Life: The Big Question of Disposal

Finally, we reach the end of the cup’s life. Here, LCA assesses what happens when you toss that cup away:

  • Is it recycled? Unfortunately, the plastic lining often makes this impossible
  • Does it go to a landfill? If so, it could take decades to decompose  
  • Is it incinerated? This can generate energy, but it also releases CO₂.

Sad Truth: Due to their plastic linings, most disposable coffee cups are not recyclable in typical facilities, which means the majority end up in landfills or are incinerated.

The Environmental Impact: Where the Biggest Footprints Hide

Now that we’ve broken down the life cycle, let’s zoom in on where the most damage is done. One of the most eye-opening aspects of LCA is that not all stages are created equal in terms of environmental impact.

For instance:

  • Raw material extraction (like chopping down trees) can lead to massive deforestation and loss of biodiversity. Manufacturing is often energy-intensive and a huge source of pollution, especially when dealing with plastics and chemicals  
  • Transportation adds up if your product is shipped across long distances—think of the carbon footprint of shipping those cups from a factory halfway across the globe to your local coffee shop  

LCA helps us see where the biggest environmental costs are hiding, allowing companies and consumers to make more informed decisions about reducing their impact. For example, if most of a coffee cup’s environmental impact comes from transportation, switching to locally sourced cups or reusable alternatives can make a huge difference.

LCA in Action: Real-Life Examples of Companies Making a Difference

Here’s where LCA becomes more than just a fancy assessment tool—it’s actively shaping how companies operate. Let’s look at two companies that use LCA to reduce their environmental impact:

KVIST (Denmark): KVIST is a furniture manufacturer known for its commitment to sustainable practices. By employing LCA, KVIST evaluates the environmental impact of their furniture from the selection of raw materials to the end of its life. This approach allows them to optimize resource use, minimize waste, and ensure that their products are designed for durability and recyclability.

Viking Life Saving Equipment: This company specializes in safety equipment for marine and offshore industries. Viking employs LCA to evaluate the lifecycle of its products, ensuring that the materials used are sustainable and that the manufacturing processes are energy-efficient. Their commitment to LCA has led to innovations in product design that enhance durability while reducing environmental impact throughout the product's lifecycle.

Why LCA Should Matter to You (and How You Can Make a Difference)

Alright, we’ve broken down the LCA for your coffee cup, but what does it mean for you? The good news is that as consumers, we can use LCA principles in our everyday lives.

Here’s how:

The figure illustrates how consumers can use LCA principles in their everyday lives. Created by Vivien Kovacs.

The Bigger Picture: How LCA Is Shaping a More Sustainable Future

LCA is more than just a tool for calculating environmental impact—it’s becoming an essential part of how companies and governments design a more sustainable future. By identifying where the largest footprints lie, industries can make smarter decisions, and we, as consumers, can make better choices, too.

Imagine a world where every product we use—from our coffee cups to our clothing—comes with an LCA stamp, letting us know exactly how green (or not) it is. That’s the future LCA is helping to build.

So next time you pick up that coffee cup, remember it's been on an epic journey, and with a little awareness, we can help rewrite the story.

References:

Company, T. L. E. (n.d.). Disposable Cups Paper vs Plastic. The $1Million Question! The Little Event Company. Retrieved November 17, 2024, from https://littleeventco.com.au/blogs/news/disposable-cups-paper-vs-plastic

Deforestation fronts | Stories | WWF. (n.d.). World Wildlife Fund. Retrieved November 17, 2024, from https://www.worldwildlife.org/stories/deforestation-fronts

Laurijssen, J., Faaij, A., & Worrell, E. (2013). Benchmarking energy use in the paper industry: A benchmarking study on process unit level. Energy Efficiency, 6(1), 49–63. https://doi.org/10.1007/s12053-012-9163-9